Cart is empty Manufacturing Process
Design Development
At Touchdown Wears, we believe that a perfect product starts with a well-planned design. Before proceeding to the final manufacturing process, we offer comprehensive design development services to ensure accuracy, quality, and customer satisfaction.
Our design development process includes concept creation, artwork refinement, color selection, fabric guidance, sizing specifications, and technical detailing. We collaborate closely with our clients to understand their brand identity, performance needs, and aesthetic preferences. Every detail is reviewed and refined to meet both functional and visual standards.
By providing design mockups, digital previews, and revisions at this stage, we allow our clients to visualize the final product and make informed decisions before production begins. This approach minimizes errors, reduces production risks, and ensures the final garments meet the highest quality expectations.
Touchdown Wears’ design development service ensures that once manufacturing starts, the design is fully approved, optimized, and ready for flawless execution.
Raw Materials
We understand that the quality of the final product depends heavily on the materials used. Before proceeding to the final manufacturing process, we provide complete raw material sourcing and preparation services to ensure superior performance, durability, and comfort.
Our raw material process includes the selection of high-quality fabrics, threads, trims, accessories, and performance materials tailored to the specific requirements of each product. We carefully evaluate factors such as fabric strength, breathability, stretch, moisture-wicking properties, and colorfastness to meet both functional and aesthetic standards.
Clients are guided through material options and samples are provided for approval before production begins. This ensures transparency, consistency, and confidence in the materials chosen. Only after raw materials are approved and quality-checked do we move forward to manufacturing.
By managing raw materials in-house, Touchdown Wears ensures cost efficiency, quality control, and timely production—laying a strong foundation for a flawless final product.
Printing
Our manufacturing process is built around precision, quality, and innovation. Once the design development and raw material selection are finalized, we proceed with advanced printing and production techniques to bring each design to life with accuracy and durability.
We offer a wide range of printing services to meet diverse apparel requirements, including sublimation printing, digital printing, embroidery, and screen printing. Each method is selected based on fabric type, design complexity, and performance needs.
Sublimation Printing is ideal for sportswear, delivering vibrant, long-lasting colors that become part of the fabric without affecting breathability or comfort.
Digital Printing allows for high-detail designs, gradients, and custom artwork with excellent color accuracy.
Embroidery Printing adds a premium, professional finish with durable stitched logos and branding.
Screen Printing is perfect for bold designs and bulk orders, offering strong color coverage and long-lasting results.
Throughout the manufacturing process, strict quality control measures are followed at every stage to ensure consistency, durability, and flawless finishing. Our skilled production team ensures that each garment meets approved specifications before moving to final inspection and packaging.
Touchdown Wears’ manufacturing process combines modern technology with expert craftsmanship to deliver high-quality apparel that meets international standards.
Pattern Cutting
Precision in garment construction begins with accurate pattern cutting, a critical stage in our manufacturing process. Once designs and measurements are finalized, our skilled team develops detailed patterns that define the shape, fit, and structure of each garment.
Using approved size charts and technical specifications, patterns are carefully created and tested to ensure consistency, comfort, and proper fit across all sizes. Our pattern cutting process focuses on minimizing fabric waste while maintaining exact measurements and alignment for flawless stitching.
Each pattern is reviewed and adjusted as needed before bulk cutting begins, ensuring that every piece fits together perfectly during assembly. This stage plays a vital role in maintaining garment balance, durability, and overall quality.
By following a precise and controlled pattern cutting process, Touchdown Wears ensures that every garment moves into the next manufacturing stages with accuracy, efficiency, and confidence in fit and finish.
Stitching Process
The stitching process is a core stage of our manufacturing workflow, where precision craftsmanship meets quality control. After pattern cutting and printing processes are completed, each garment moves into the stitching phase to be assembled with accuracy and strength.
Our skilled stitching team uses advanced industrial machines and high-quality threads to ensure strong seams, clean finishes, and long-lasting durability. Every stitch is executed according to approved technical specifications, ensuring proper alignment, fit, and comfort.
Special attention is given to seam reinforcement, stretch requirements, and stress points, especially for performance and sportswear. Throughout the stitching process, continuous quality checks are carried out to maintain consistency and eliminate defects.
By following a controlled and detail-oriented stitching process, Touchdown Wears ensures that each garment is constructed to meet high standards of performance, comfort, and durability before moving to the final finishing stages.
Quality Check, Threading & Ironing
The final stages of our manufacturing process focus on precision, presentation, and quality assurance. After stitching is completed, each garment goes through a thorough quality check, threading, and ironing process to ensure it meets our strict quality standards before packaging.
During the quality check, our inspection team examines every garment for stitching accuracy, seam strength, size measurements, print alignment, and fabric consistency. Any defects or inconsistencies are immediately corrected to maintain uniformity across the production batch.
The threading process involves carefully trimming excess threads, refining seams, and cleaning garment edges to achieve a neat and professional finish. This step enhances both the durability and visual appeal of the apparel.
Finally, garments undergo ironing to remove wrinkles, improve shape, and present a smooth, polished appearance. Proper ironing ensures the garment maintains its intended fit and is ready for final inspection and delivery.
Only after successfully passing all three stages does the product move forward to packing and shipment. This detailed approach reflects Touchdown Wears’ commitment to delivering high-quality apparel with excellent finishing and presentation.
Packing & Dispatching
Once the manufacturing and final quality checks are completed, every product moves into the packing and dispatching stage to ensure safe handling and timely delivery.
Each garment is carefully folded, packed, and labeled according to order specifications to maintain its quality during storage and transportation. Protective packaging materials are used to prevent damage, moisture exposure, and creasing. Order details are verified to ensure accuracy in quantity, size, and design before dispatch.
Our dispatching process is managed with efficiency and care, coordinating with reliable logistics partners to ensure on-time shipment and secure delivery. Every order is prepared to meet domestic and international shipping standards.
Through organized packing and reliable dispatching, Touchdown Wears ensures that finished products reach clients in perfect condition and within the committed timelines.
